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Transfer the cutline dimensions to the new side outer panel, adding 30mm overlap to each end and cut to length. 8. Drill 6mm holes in overlap areas and along center pillar outer panel flanges. BHDBP6510A 4. MIG lap welds and MIG butt weld seams. BHDBP6515 BHDBP6510B BODY PANEL REPAIR PROCEDURE 9. Fit and clamp the new center pillar outer panel in place for welding. BP-29 15. Clean and prepare all welds, and remove all residue. 10. Measure and each measurement point (Refer to the BODY DIMENSIONS) and correct the installation position.

Fit and clamp the new center pillar outer panel in place for welding. BP-29 15. Clean and prepare all welds, and remove all residue. 10. Measure and each measurement point (Refer to the BODY DIMENSIONS) and correct the installation position. BHDBP6508C 16. After removing, apply the welding primer. BHDBP6508A 11. Check the fit of the front and rear doors. 12. Reinstall center pillar outer panel. 13. Apply body filler to the outer center pillar seam. Sand and finish. 14. MIG plug weld all holes and MIG butt weld seams.

Apply conversion coating and water rinse. 21. Apply the two-part epoxy primer. BHDBP6202A 14. MIG plug weld all holes. BHDBP6202D 22. Apply the correct seam sealer to all joints carefully. (Refer to the BODY SEALING LOCATION) BHDBP6202B 15. Clean and prepare all welds, and remove all residue. BHDBP6202E BHDBP6202C BODY PANEL REPAIR PROCEDURE BP-7 FRONT SIDE MEMBER WELDING POINTS MIG plug welding MIG butt welding MIG lap welding BHDBP6102 MIG plug welding MIG butt welding MIG lap welding BHDBP6103 BP-8 BODY PANEL REPAIR PROCEDURE REMOVAL NOTE This procedure is to be used only for repair of minor damage to the front side member and when it is impossible to straighten the damaged front side member.

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